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PROACTIVE MANAGERS INCORPORATE ANALYSIS

Proactive managers incorporate analysis to achieve an organization’s goals and objectives by controlling strategy and processes.  An analysis function is necessary to identify and resolve dysfunctional elements in program and project tasks before they become major problems.  The common use of satisficing biases by the management team to address issues, concerns and problems often leads to ineffective organizational performance.  Application of an analytical function allows for a more robust approach to address the work of the organization (See Blog-Communication-Parts 1, 2, & 3).  The best way to incorporate an analysis function is to implement a Work Package practice at the very beginning of required jobs and tasks.  This will uncover concerns and issues before they become problems.

When proactive managers incorporate analysis, they specify the projects to achieve goals and objectives.  Planning then lays the groundwork for Work Package development.  This leads to control via the supervisory function and establishes the means to inform and direct the Work Package execution by the responsible personnel.  Project Work Package planning follows as an operational reality based on the Proactive Managers Incorporate Analysis (PMIA) Practice that includes the Process Approach to operations (See Process Analysis Blog Post).  The Process Approach involves analysis that we can define as follows:

The decomposition of complex issues, concerns, or problems into their constituent elements and then synthesizing the results into improved perspectives on the issues, concerns, or problems. These perspectives are useful in a variety of algorithms and comparisons leading to alternative generation to support decision making.

 

The Process Approach specifies the details for Work Package planning.   Note that Work Package development, planning and scheduling are budget and time sensitive, thus facilitating project control and meeting budget and schedule requirements.

For a detailed discussion of the PMIA Practice, click the link below.

https://manage-for-effect.com/wp-content/uploads/2024/07/Proactive-Managers-Incorporate-Analysis.pdf

FRACKING DIESEL ENGINE FIRE

A seemingly insignificant task at a fracking site proves to be a likely cause of a multimillion-dollar accident.  The task involved making up the hydraulic line fittings on newly installed hydraulic pumps.  The task was considered within the “skill of the trade.”  Replacing existing hydraulic pumps with a new design pump was in fact a design change.  An engineering specification for installing the pumps was not part of the modification work order.  A maintenance-modification management failure became a fracking diesel engine fire.

As a hands-on maintenance manager and maintenance management consultant, I saw instances of management staffs assuming that simple modification work can be performed by the maintenance staff.  Additionally, they thought there would be no need to get an engineering function involved.  This is a misconception among managers who fail to realize that reliability of systems and equipment is directly affected by operations and maintenance activities.  Since most of those activities are controlled through defined processes, alarm bells should go off when a modification (change) becomes an activity affecting systems and equipment.  Having the maintenance staff handle system and equipment modifications can compromise the reliability of operating systems and equipment.  When failure does occur, the cause is usually assigned as human error.  But in this case, a fracking diesel engine fire cause was in fact a modification management failure.

Making up hose fittings could be executed within the “skill of the trade” if it is a simple repair/replacement task.  This modification changed the hose fitting assembly for the new motors (not within the “skill of the trade”). Engineering is now needed to specify the new hose fastener parameters.  To preserve design reliability, the task required review and modification of the applicable procedures and instructions.  This helps avoid fracking diesel engine fires.

 

Blog diesel pdf

PERFORMANCE AND CONTROL OF COMPLEX TASKS

 

PROCESS ANALYSIS-Performance and control of complex tasks

The most effective way to evaluate a maintenance or modification activity and performance of that activity is by direct observation.  This is crucial for the effective performance and control of complex tasks in critical organizational work.  Staff personnel can then compare such observations to established protocols covering both managerial and technical aspects of the work.  This is especially true for work performed on critical equipment.

WORK ACTIVITIES

Direct observation of more than a small portion of any of these critical work activities is made difficult or impossible by factors such as the following:

    • The complexity of the activity and the interfaces involved.
    • The multi-shift performance of the activity (time dependency).
    • The relatively short time that can be spent on observations.

Knowing what key documents and practices one must incorporate and apply to verify and memorialize the work itself is the basis for developing the Process Analysis methodology.

TASK MANAGEMENT

Process Analysis (PA) is an effective substitute for direct observation to verify performance and control of critical activities in complex task execution.  Use PA as an effective tool in the control of activities that are the critical functions of your organization.

TRAINING

Not only is PA important in controlling work execution, but one can also use PA to improve the training of employees in the details of their assignments especially for complex tasks.  The major aspect of this training feature is that the employee will learn about all the details required for proper execution of assignments.  Employees will also understand what it will take to meet the expectations of those in charge in the performance and execution of assigned work.  Specifically, this is how we do business around here.  In summary one can use PA to verify performance and control of critical activities in complex task execution.  Upon first application, one can see the less than obvious deficiencies in current policies, procedures, and practices.

The first link below is an example of a completed Process Analysis (PDF File).  The second link below is a blank template (MS Word File) that can be adapted to a specific program.

blog Process Analysis Ex

blog Process Analysis blank template

MANAGE COMPLEX ORGANIZATIONS EFFECTIVELY

Effective management of operations and processes requires integration of job, organizational, and self awareness.  In order to manage complex organizations effectively depends on identifying and solving problems before they cause loss of control.  Accomplishing integration of the three critical concepts is a problem.  These concepts are organizational strategy, structure, and process; the nature of managerial work; and human cognition and temperament. Accomplishing this integration is the biggest problem-solving need because it highlights the importance of a manager’s level of self-awareness, job awareness, and organizational awareness.  Such awareness promotes defining and understanding complex problems.  This understanding is the key to developing the solutions.  Awareness is the key to understanding and controlling the manager’s milieu.  Management awareness will dictate skills they need for effective performance of managerial work and removing barriers to good communication.  Organizational awareness supports better selection of the management team members and aligning with the overall mission.   These new factors define what the bounds of achievement will be in terms of resource and time constraints.  Addressing this concept of awareness will help one to manage complex organizations effectively.

There are three aspects to the manager’s awareness as indicated above.  Each of those aspects help propel the manager to the forefront and enhance the skills necessary to achieve effective and efficient management of the organization.  To see how the integration of self-awareness, job awareness and organizational awareness can make a manager smarter about what it takes to succeed in managing, click on the link below.  Add in your personal experience and expertise to customize the awareness concepts shown in Figure-1 and the tables to suit your own situation.

 

COMPETENT MANAGER, WRONG ORGANIZATION

TMI-2 HYDROGEN BUBBLE SCARE SPAGHETTI SOLUTION

One significant result of the TMI-2 nuclear accident was the formation of a hydrogen gas bubble in the reactor pressure vessel that housed the damaged, partially melted fuel core.  Any introduction of oxygen into this gas bubble system would set the stage for a potential explosion that could easily compound an already dire situation.  One of the questions regarding a potential source of oxygen produced by thermochemical water splitting was how could an observer determine whether or not there was boiling in the core.  The following behind the scenes account provides one answer that proved effective.  The first link below provides the detail on the bubble scare in Volume 1, section 16.

Rogovin inquiry report 

TMI-2 Spaghetti Solution

 

ORGANIZATIONAL COMMUNICATION-PART 3

Information is the “name of the game”, and mismanagement of information and personal communication is the most important Organizational Communication problem.  Part 1 of this blog post deals with acquisition and processing of information by individuals, Part 2 addresses confusion introduced by various psychological types and Part 3 will cover the big “So What” and offer some remedies.  Click on the following link to continue onto Part 3.

 

Communication Part 3

 

 

ORGANIZATIONAL COMMUNICATION-PART 2

 

Information is the “name of the game”, and mismanagement of information and personal communication is the most important Organizational Communication problem.  Part 1 of this blog post deals with acquisition and processing of information by individuals, Part 2 addresses confusion introduced by various psychological types and Part 3 will cover the big “So What” and offer some remedies.  Click on the following link to continue onto Part 2.

Communication Part 2

ORGANIZATIONAL COMMUNICATION-PART 1

Information is the “name of the game”, and mismanagement of information and personal communication is the most important Organizational Communication problem.  Part 1 of this blog post deals with acquisition and processing of information by individuals, Part 2 addresses confusion introduced by various psychological types and Part 3 will cover the big “So What” and offer some remedies.  Click on the following link to begin.

Blog-Communication-Part 1

IMPLEMENTATION STRATEGY GUIDE

Using the concepts in strategic process and operating infrastructure, one can systematically identify needed elements of management control.  Applying these concepts in organizational and program/project design helps management control change and create complete, actionable content for implementation.  The next important tool would be an implementation guide to keep things on track as one transitions from the “drawing board” to the operating environment.  Click on the below link to view an effective strategic process guide.

blog-Implementation Strategy Guide PDF

MATERIAL CONDITION INSPECTION GUIDE

I have used a Material Condition Inspection (MCI) Program in several of my management/supervisory engagements to address an existing deficiency culture and can attest to the effectiveness and efficiency of such a program.  This is one of the best ways to improve your facility and better manage your milieu.  I have even given upper management and stakeholder visitors 3×5 MCI cards to fill out at their convenience as they toured the facility or observed operations.  The following monthly tabulation will provide you with an idea of the program’s effectiveness:

OCTOBER-Implemented the MCI program for equipment condition, housekeeping, and safety reporting.

NOVEMBER-Identified 76 deficiencies, and corrected 43 deficiencies.

DECEMBER-Identified 34 new deficiencies, and corrected 37 deficiencies.

FEBRUARY-Identified 55 new deficiencies, and corrected 55 deficiencies.

MARCH-Identified 24 new deficiencies, and corrected 27 deficiencies.

APRIL-Identified 25 new deficiencies, and corrected 28 deficiencies.  Since its inception in October, 234 deficiencies were identified and 218 were closed.

The team effort in identifying and correcting deficiencies eliminated the deficiency culture that previously existed.  The MRO staff at this facility numbered approximately 400 employees.  The monthly, new deficiency count levelized around 25.  This was easily managed in the daily work planning and scheduling.

To view the Material Condition Inspection Guide, click on the following link.

 

blog mci post PDF